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TW throughput weigher / check weigher

Single-grade plastic processing for pelletizing processes

The reli­able MAS mea­sur­ing sys­tem records the through­put of regran­u­la­tion lines with a high degree of oper­a­tional reli­a­bil­i­ty and accu­ra­cy. The through­put and check weighers are par­tic­u­lar­ly suit­able for free-flow­ing mate­ri­als.

 
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MAS 110

Powerful.
Innovative.
Big & Compact.

The new MAS 110 extrud­er increas­es through­put and pro­duc­tiv­i­ty when recy­cling and upcy­cling plas­tics — ide­al for larg­er recy­cling and com­pound­ing lines!

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NEW

Compelling benefits

Quality improvement:

degassing of air, mois­ture, and con­t­a­m­i­nants for opti­mal mate­r­i­al qual­i­ty

Increased throughput:

sig­nif­i­cant­ly enhanced effi­cien­cy along the entire extru­sion line

Targeted pressure build-up:

for fur­ther gran­u­la­tion and pro­cess­ing of the plas­tic frac­tions

Versatility:

per­fect­ly suit­ed for stan­dard and spe­cial plas­tics

more advan­tages

How the vent extruder TA works

The extrud­ers for vert­ing are used for mate­ri­als that require degassing at the end of the melt­ing process—after the twin screw and the melt fil­ter. The melt flow is divid­ed into numer­ous small­er par­tial flows by the melt dis­tri­b­u­tion block in the entry area of the extruder’s spe­cial­ly devel­oped vent­ing screw. This increase in sur­face area enables par­tic­u­lar­ly effi­cient extrac­tion of the melt via the three vent­ing open­ings, using a vac­u­um sys­tem. This removes liq­uid, air, and impu­ri­ties in a pre­cise man­ner. The opti­mized melt flow can then be fed into fur­ther pro­cess­ing in the best qual­i­ty.

After vent­ing in the extrud­er, the sin­gle-screw extrud­er builds up the melt pres­sure nec­es­sary for the down­stream pel­letiz­ing process. This relieves the pres­sure on the upstream extru­sion and fil­tra­tion process­es and sig­nif­i­cant­ly increas­es the through­put and effi­cien­cy of the entire extru­sion line. The result: the high­est qual­i­ty at all pel­let lev­els for all con­ven­tion­al plas­tics.

Vent extruder TA in three versions

To guar­an­tee the best pos­si­ble qual­i­ty for indi­vid­ual require­ments, our vent extrud­ers are avail­able in sev­er­al ver­sions: TA 100, TA 140, and TA 180. The num­ber stands for the diam­e­ter of the extru­sion screw (in mil­lime­ters). The vent­ing per­for­mance is cor­re­spond­ing­ly high­er or low­er with the cor­re­spond­ing mate­r­i­al input, as are the heat­ing and dri­ve pow­er. Mod­i­fi­ca­tions in the area of vent­ing and pres­sure build-up are avail­able on request.

Due to their high per­for­mance and effi­cien­cy-boost­ing pro­cess­ing, vent extrud­ers are often inte­grat­ed into large extru­sion lines and are part of the MAS upgrade line, which is used to improve the qual­i­ty of the gran­u­late. All options for vent­ed screw extru­sion guar­an­tee the pure pro­cess­ing of HDPE, LDPE, PP, and PS, as well as var­i­ous spe­cial plas­tics (test­ed on request in a mate­r­i­al-con­serv­ing lab­o­ra­to­ry envi­ron­ment). The result: bet­ter per­for­mance and bet­ter qual­i­ty along the entire extru­sion line.

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Energy saving
Calculate

Cal­cu­late the ener­gy sav­ings that can be achieved in com­par­i­son to stan­dard extru­sion solu­tions in an inter­ac­tive man­ner and find out how our upcy­cling tech­nolo­gies pro­vide high­er qual­i­ty and reduce the pay­back peri­od of your invest­ment. Enter your ener­gy and con­sump­tion data into the ener­gy cal­cu­la­tor and see the dif­fer­ence! Enter your ener­gy and con­sump­tion data into the ener­gy cal­cu­la­tor and see the dif­fer­ence!

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Ener­gy price
per KwH (EUR)
Out­put
Kg/H
Work­ing Hour
Per Year
Input


Extrud­er
Ener­gy Cons.
KwH/KG
Ener­gy price
per KwH (EUR)
Out­put
Kg/H
Work­ing Hour
Per Year
Out­put
Kg/Year
Total Ener­gy
Cosump­tion KwH
Total Costs for
Elec­tri­cal Ener­gy
MAS — extrud­er
sin­gle screw ecx­trud­er


KWH
€ EURO
Ener­gy Saving/Year
Cost Sav­ing / Year


Further benefits of our unique technology

 bet­ter pel­lets thanks to large degassing sur­face

through tar­get­ed, high-pre­ci­sion degassing

seam­less feed­ing, vent­ing, and pro­cess­ing with­in the extru­sion line with­out wait­ing times

tar­get­ed pres­sure build-up for down­stream gran­u­lat­ing and pro­cess­ing steps

for var­i­ous indus­tries, with option­al tests in the MAS Tech­ni­cal Cen­ter

can be installed in exist­ing plants and as part of the upgrade line

low wear and easy main­te­nance

vent­ing and pres­sure build-up area can be adapt­ed on request

Get your high-quality vent extruder

MAS vent extrud­ers improve the pel­let qual­i­ty and sus­tain­ably increase effi­cien­cy along the entire sys­tem. We will find the right extrud­er option that specif­i­cal­ly meets your require­ments. We look for­ward to your inquiry!

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WHAT OUR CUSTOMERS SAY

The con­i­cal shape is very advan­ta­geous when melt­ing the mate­r­i­al, where with lit­tle shear and very short dwell time, the mate­r­i­al is dam­aged as lit­tle as pos­si­ble

Arjan Van Kempen
Arjan Van Kem­penCEO — Cumapol (NL)

We always have to try to buy as good as pos­si­ble to pro­duce top qual­i­ty regran­u­late. And we do that with the tech­nol­o­gy we bought from MAS.

Peter Daalder
Peter DaalderCEO — Daly Plas­tics (NL)

Fatra was sat­is­fied with the MAS coop­er­a­tion, the pos­si­bil­i­ty of tests before order­ing with, MAS inno­v­a­tive solu­tions and the final pro­duc­tion per­for­mance achieved.

Ing. Jan Jedovnický
Ing. Jan JedovnickýFatra

The Twin Screw Extrud­er from MAS is an engi­neer­ing feat in the field of plas­tics recy­cling. Cou­pled with the superb per­for­mance of the Con­tin­u­ous Disc Fil­tra­tion eas­i­ly makes it the best recy­cling sys­tem in the world. Tru­ly a mas­ter­piece.

Wilson Pandhika
Wil­son Pand­hi­kaDirec­tor — PANERA Group

Extruder with
secure added value

Are you look­ing for a twin-screw extrud­er for your busi­ness? Our extru­sion experts will advise you from the plan­ning and con­cep­tu­al design of com­plete­ly new extrud­er sys­tems to upgrad­ing or retro­fitting exist­ing sys­tems. We are look­ing for­ward to your inquiry!

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About MAS

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

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WOLFGANG KUMPFHUBER

Area Sales Manager
  • Aus­tria
  • Ger­many
  • Switzer­land
  • France
  • UK
  • Ire­land
  • Nether­lands
  • Bel­gium
  • Lux­em­bourg
  • Swe­den
  • Nor­way
  • Fin­land

Estera Jamrozek

Area Sales Manager
  • Poland
  • Italy
  • Spain
  • Por­tu­gal
  • Lithua­nia
  • Esto­nia
  • Latvia

Ivica Radic

Area Sales Manager
  • Mex­i­co
  • Brasil
  • Slowakia
  • Slove­nia
  • Croa­t­ia
  • Roma­nia
  • Hun­gary
  • Czech Repub­lic

Michael Wöber

Area Sales Manager
  • Turkey
  • Japan
  • Chi­na
  • South Korea
  • Viet­nam
  • Indone­sia
  • Thai­land
  • Israel
  • Aus­tralia

Thomas Lehner

Area Sales Manager
  • USA
  • Cana­da
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UPCYCLING TO THE next level.