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Vacuum system CC

Single-grade plastic processing for pelletizing processes

Sophis­ti­cat­ed process water sys­tem solu­tions pro­vide water ring vac­u­um pumps with a tar­get­ed and reli­able sup­ply of water. An includ­ed sys­tem for the treat­ment of process water reduces the con­sump­tion of fresh water, works sus­tain­ably and con­serves resources.

 
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MAS 110

Powerful.
Innovative.
Big & Compact.

The new MAS 110 extrud­er increas­es through­put and pro­duc­tiv­i­ty when recy­cling and upcy­cling plas­tics — ide­al for larg­er recy­cling and com­pound­ing plants.

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NEW

Convincing advantages

Perfect for test runs

low mate­r­i­al input and real­is­tic pro­duc­tion con­di­tions — ide­al for mate­r­i­al sam­pling and recipe devel­op­ment

High performance

Qual­i­ty com­pa­ra­ble to large MAS extrud­ers with sig­nif­i­cant­ly low­er through­put (15–30 kg)

Simple maintenance

Fast and effec­tive, with­out sys­tem down­time

Cost savings

thanks to low mate­r­i­al input and low addi­tive inflow, can be used pri­mar­i­ly in the test envi­ron­ment

Fur­ther advan­tages

How the vent extruder TA works

The extrud­ers for vert­ing are used for mate­ri­als that require degassing at the end of the melt­ing process—after the twin screw and the melt fil­ter. The melt flow is divid­ed into numer­ous small­er par­tial flows by the melt dis­tri­b­u­tion block in the entry area of the extruder’s spe­cial­ly devel­oped vent­ing screw. This increase in sur­face area enables par­tic­u­lar­ly effi­cient extrac­tion of the melt via the three vent­ing open­ings, using a vac­u­um sys­tem. This removes liq­uid, air, and impu­ri­ties in a pre­cise man­ner. The opti­mized melt flow can then be fed into fur­ther pro­cess­ing in the best qual­i­ty.

After vent­ing in the extrud­er, the sin­gle-screw extrud­er builds up the melt pres­sure nec­es­sary for the down­stream pel­letiz­ing process. This relieves the pres­sure on the upstream extru­sion and fil­tra­tion process­es and sig­nif­i­cant­ly increas­es the through­put and effi­cien­cy of the entire extru­sion line. The result: the high­est qual­i­ty at all pel­let lev­els for all con­ven­tion­al plas­tics.

Vent extruder TA in three versions

To guar­an­tee the best pos­si­ble qual­i­ty for indi­vid­ual require­ments, our vent extrud­ers are avail­able in sev­er­al ver­sions: TA 100, TA 140, and TA 180. The num­ber stands for the diam­e­ter of the extru­sion screw (in mil­lime­ters). The vent­ing per­for­mance is cor­re­spond­ing­ly high­er or low­er with the cor­re­spond­ing mate­r­i­al input, as are the heat­ing and dri­ve pow­er. Mod­i­fi­ca­tions in the area of vent­ing and pres­sure build-up are avail­able on request.

Due to their high per­for­mance and effi­cien­cy-boost­ing pro­cess­ing, vent extrud­ers are often inte­grat­ed into large extru­sion lines and are part of the MAS upgrade line, which is used to improve the qual­i­ty of the gran­u­late. All options for vent­ed screw extru­sion guar­an­tee the pure pro­cess­ing of HDPE, LDPE, PP, and PS, as well as var­i­ous spe­cial plas­tics (test­ed on request in a mate­r­i­al-con­serv­ing lab­o­ra­to­ry envi­ron­ment). The result: bet­ter per­for­mance and bet­ter qual­i­ty along the entire extru­sion line.

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Energy savings
calculate

Inter­ac­tive­ly cal­cu­late the achiev­able ener­gy sav­ings com­pared to clas­sic extru­sion solu­tions and dis­cov­er that our upcy­cling tech­nolo­gies not only improve qual­i­ty but also reduce the pay­back peri­od of your invest­ment. Enter your ener­gy and con­sump­tion data into the ener­gy cal­cu­la­tor and see the dif­fer­ence!

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Ener­gy price
per KwH (EUR)
Out­put
Kg/H
Work­ing Hour
Per Year
Input


Extrud­er
Ener­gy Cons.
KwH/KG
Ener­gy price
per KwH (EUR)
Out­put
Kg/H
Work­ing Hour
Per Year
Out­put
Kg/Year
Total Ener­gy
Cosump­tion KwH
Total Costs for
Elec­tri­cal Ener­gy
MAS — extrud­er
sin­gle screw ecx­trud­er


KWH
€ EURO
Ener­gy Saving/Year
Cost Sav­ing / Year


Further benefits of our unique technology

 bet­ter pel­lets thanks to large degassing sur­face

through tar­get­ed, high-pre­ci­sion degassing

seam­less feed­ing, vent­ing, and pro­cess­ing with­in the extru­sion line with­out wait­ing times

tar­get­ed pres­sure build-up for down­stream gran­u­lat­ing and pro­cess­ing steps

for var­i­ous indus­tries, with option­al tests in the MAS Tech­ni­cal Cen­ter

can be installed in exist­ing plants and as part of the upgrade line

low wear and easy main­te­nance

vent­ing and pres­sure build-up area can be adapt­ed on request

Securing laboratory extruders for
material development

In the test envi­ron­ment and dur­ing recipe devel­op­ment, the MAS 24 and MAS 55 lab­o­ra­to­ry extrud­ers deliv­er fast results under real­is­tic pro­duc­tion con­di­tions with­out high mate­r­i­al costs. Are you look­ing for a lab­o­ra­to­ry extrud­er for your devel­op­ment area? We can advise you on com­plete plan­ning, design and com­mis­sion­ing in the test­ing and R&D envi­ron­ment. We look for­ward to receiv­ing your inquiry!

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DAS SAGEN UNSERE KUNDEN

The con­i­cal shape is very advan­ta­geous when melt­ing the mate­r­i­al, where the mate­r­i­al is dam­aged as lit­tle as pos­si­ble with low shear and a very short dwell time
Arjan Van Kempen
Arjan Van Kem­penCEO — Cumapol (NL)
We must always try to buy as well as pos­si­ble in order to pro­duce top qual­i­ty regran­u­late. And we do this with the tech­nol­o­gy we bought from MAS.
Peter Daalder
Peter DaalderCEO — Daly Plas­tics (NL)
Fatra was sat­is­fied with the MAS coop­er­a­tion, the pos­si­bil­i­ty of tests before order­ing with, MAS inno­v­a­tive solu­tions and the final pro­duc­tion per­for­mance achieved.
Ing. Jan Jedovnický
Ing. Jan JedovnickýFatra
The Twin Screw Extrud­er from MAS is an engi­neer­ing feat in the field of plas­tics recy­cling. Cou­pled with the superb per­for­mance of the Con­tin­u­ous Disc Fil­tra­tion eas­i­ly makes it the best recy­cling sys­tem in the world. Tru­ly a mas­ter­piece.
Wilson Pandhika
Wil­son Pand­hi­kaDirec­tor — PANERA Group

Secure extruder with
added value

Are you look­ing for a twin-screw extrud­er for your com­pa­ny? Our extru­sion experts can advise you on every­thing from plan­ning and design­ing com­plete­ly new extru­sion lines to upgrad­ing or retro­fitting exist­ing lines. We look for­ward to receiv­ing your inquiry!

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ABOUT MAS

Found­ed in 2006 by recy­cling pio­neer Hel­muth Schulz, the com­pa­ny is rev­o­lu­tion­iz­ing the extreme­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. Thanks to patent­ed tech­nol­o­gy, MAS meets the chal­lenges of mod­ern recy­cling and upcy­cling require­ments and has devel­oped into an inter­na­tion­al inno­va­tion dri­ver with­in a very short space of time. The envi­ron­men­tal­ly friend­ly added val­ue with simul­ta­ne­ous ener­gy and resource sav­ings is there­fore used world­wide.

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WOLFGANG KUMPFHUBER

Area Sales Manager
  • Aus­tria
  • Ger­many
  • Switzer­land
  • France
  • UK
  • Ire­land
  • Nether­lands
  • Bel­gium
  • Lux­em­bourg
  • Swe­den
  • Nor­way
  • Fin­land

Estera Jamrozek

Area Sales Manager
  • Poland
  • Italy
  • Spain
  • Por­tu­gal
  • Lithua­nia
  • Esto­nia
  • Latvia

Ivica Radic

Area Sales Manager
  • Mex­i­co
  • Brasil
  • Slowakia
  • Slove­nia
  • Croa­t­ia
  • Roma­nia
  • Hun­gary
  • Czech Repub­lic

Michael Wöber

Area Sales Manager
  • Turkey
  • Japan
  • Chi­na
  • South Korea
  • Viet­nam
  • Indone­sia
  • Thai­land
  • Israel
  • Aus­tralia

Thomas Lehner

Area Sales Manager
  • USA
  • Cana­da
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UPCYCLING TO THE next level.