Plastics extruders and other product solutions from MAS

Upcycling and recycling innovation for the most demanding requirements

The increas­ing demand for the effi­cient and eco­nom­i­cal pro­duc­tion of high-qual­i­ty recy­cled regran­u­late is the dri­ving force behind the con­tin­u­ous devel­op­ment of MAS prod­ucts and solu­tions. MAS machines, plas­tic extrud­ers, and sys­tems are spe­cial­ly designed for use in the recy­cling and upcy­cling envi­ron­ment. They stand out due to their high per­for­mance and high degree of inno­va­tion that opens up new pos­si­bil­i­ties for use, and impress with low-main­te­nance dura­bil­i­ty and high-per­for­mance tech­nol­o­gy.

MAS plas­tic extrud­ers and sys­tems are based on a robust and main­te­nance-friend­ly machine design and sophis­ti­cat­ed process automa­tion with intu­itive con­trol sys­tems, ensur­ing eco­nom­i­cal use at the high­est lev­el. MAS prod­ucts embody an eco­nom­ic and tech­no­log­i­cal added val­ue that clear­ly stands out from clas­sic solu­tions in recy­cling. MAS prod­ucts take upcy­cling solu­tions to the next lev­el.
Take advan­tage of our inno­v­a­tive devel­op­ments!

Conical co-rotating twin screw extruder

The extra­or­di­nary twin screw tech­nol­o­gy is THE out­stand­ing inno­va­tion in the field of plas­tic extrud­ers. Gran­u­lates, new mate­ri­als, ground mate­r­i­al, mate­ri­als with low bulk den­si­ty, and fillers can be eas­i­ly inte­grat­ed, mixed, homog­e­nized, and com­pound­ed.

The patent­ed MAS con­i­cal co-rotat­ing extrud­er with twin screw tech­nol­o­gy process­es mate­ri­als safe­ly and gen­tly, achiev­ing high through­puts with extreme­ly low ener­gy con­sump­tion. And all this in a robust, com­pact design. The result: sta­ble process­es and max­i­mum flex­i­bil­i­ty.

CDF melt filter

The ful­ly adap­tive melt fil­ter with intel­li­gent process struc­ture auto­mat­i­cal­ly adjusts to the con­di­tions and pres­sure ratios of the melt. Even large quan­ti­ties of con­t­a­m­i­nants and dirt that are dif­fi­cult to clean, such as the finest dust on sheets, can be elim­i­nat­ed by the opti­mized screen sur­face. Users enjoy com­plete con­trol over the entire fil­tra­tion process at all lev­els thanks to inno­v­a­tive melt fil­tra­tion—top out­put with low main­te­nance.

DRD dry cleaning machine

The DRD dry clean­er offers max­i­mum cost effi­cien­cy for mate­r­i­al streams with­out organ­ic contaminants—before, after, instead of, or par­al­lel to the wet wash­ing plant. Reli­able dry­ing and clean­ing in a sin­gle step effi­cient­ly removes sand, dust, soil, and water, while heavy mate­r­i­al is com­plete­ly sep­a­rat­ed. This reduces dis­pos­al costs and short­ens offi­cial approval process­es, while low­er­ing oper­at­ing costs. Sim­ple, ful­ly auto­mat­ic oper­a­tion and con­trol pro­vide addi­tion­al con­ve­nience. Our DRD stands out in sev­er­al ways thanks to our “water­less wash­ing” prin­ci­ple. Arrange a con­sul­ta­tion to find out more.

Extruder for venting TA

The melt-fed cas­cade extrud­er sig­nif­i­cant­ly improves gran­u­late qual­i­ty and through­put along the entire extru­sion line. Thanks to the largest pos­si­ble melt sur­face, the TA extrud­er for vent­ing achieves the best degassing results and increas­es through­put by up to 50%, with excel­lent effi­cien­cy even with dif­fi­cult-to-process melts. The MAS sin­gle-screw extrud­er for vent­ing pro­duces gran­u­late of the high­est qual­i­ty and up to 15% greater den­si­ty.

MAS 24 Laboratory equipment

The extra­or­di­nary twin screw tech­nol­o­gy is THE out­stand­ing inno­va­tion in the field of plas­tic extrud­ers. Gran­u­lates, new mate­ri­als, ground mate­r­i­al, mate­ri­als with low bulk den­si­ty, and fillers can be eas­i­ly inte­grat­ed, mixed, homog­e­nized, and com­pound­ed.

The patent­ed MAS con­i­cal co-rotat­ing extrud­er with twin screw tech­nol­o­gy process­es mate­ri­als safe­ly and gen­tly, achiev­ing high through­puts with extreme­ly low ener­gy con­sump­tion. And all this in a robust, com­pact design. The result: sta­ble process­es and max­i­mum flex­i­bil­i­ty.

Digitalization: smart technologies

MAS’s inno­v­a­tive plant con­trol sys­tem ensures sim­ple, intu­itive oper­a­tion of all lines and plants. The mul­ti-touch dis­play guar­an­tees intel­li­gent and com­pre­hen­sive con­trol of all com­po­nents. Machine data for prod­uct doc­u­men­ta­tion can be accessed via all indus­try-stan­dard inter­faces. All sys­tems also have inte­grat­ed remote main­te­nance func­tion­al­i­ty.

TMS Silo scales

The tried and test­ed flow meter forms the basis of the silo through­put scale, equipped with a silo and a fill­ing sta­tion. It facil­i­tates the pre­cise mea­sure­ment, stor­age, and fill­ing of free-flow­ing goods. The inte­grat­ed con­trol sys­tem records all process-rel­e­vant data.

TW throughput weigher / check weigher

The reli­able MAS mea­sur­ing sys­tem records the through­put of regran­u­la­tion lines with a high degree of oper­a­tional reli­a­bil­i­ty and accu­ra­cy. The through­put and check weighers are par­tic­u­lar­ly suit­able for free-flow­ing mate­ri­als.

Vacuum system CC

Sophis­ti­cat­ed process water sys­tem solu­tions reli­ably and pre­cise­ly sup­ply water ring vac­u­um pumps with water. An includ­ed sys­tem for treat­ing process water reduces the con­sump­tion of fresh water, works sus­tain­ably, and con­serves resources.

SC Pyrolysis oven

Sen­si­tive metal­lic com­po­nents are reli­ably cleaned of ther­mo­plas­tic residues in the high-per­for­mance Super-Clean­er pyrol­y­sis oven SC 700. This pro­tects com­po­nents from over­heat­ing and pre­vents dam­age dur­ing com­bus­tion process­es.

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