DRD plastic drying machine from MAS

Effective drying
cleaning of plastics

Raw mate­ri­als and plas­tics need to be cleaned thor­ough­ly and exten­sive­ly before they are fed into the extrud­er. The DRD plas­tics dry­ing machine from MAS removes mate­ri­als such as sand, soil and dust, water, and oth­er coarse impu­ri­ties from pre-shred­ded plas­tic frac­tions. The MAS plas­tics dry clean­er cleans and dries in a sin­gle process, and is also extreme­ly user-friend­ly and low-main­te­nance.

A sig­nif­i­cant advan­tage: no water or treat­ment is required: the wash­ing-with­out-water prin­ci­ple! Dis­cov­er the many ben­e­fits of our DRD plas­tics dry­ing machine before con­sid­er­ing a wet wash­ing sys­tem!

Play Video

CONVINCING
ADVANTAGES

NO
WATER CONSUMPTION

effec­tive dry and clean­ing with­out water or water treat­ment, and thus low­er oper­at­ing costs

Low investment:

max­i­mum effec­tive­ness at low expense and with low space require­ments, and thus quick amor­ti­za­tion

Simple
operation

ful­ly auto­mat­ic con­trol and sim­ple imple­men­ta­tion into exist­ing process­es; a defined mois­ture lev­el can be set via a batch process

Longer service life:

cleaned input mate­r­i­al reduces wear and main­te­nance require­ments for down­stream equip­ment

How the dry cleaning machine
works

The plas­tic is sucked through the spe­cial­ly designed rotor into a cylin­dri­cal cham­ber and rotat­ed there. The plas­tic is sucked through the spe­cial­ly designed rotor into a cylin­dri­cal cham­ber and rotat­ed there. The frac­tion to be cleaned is sur­round­ed by warm air, dried with tur­bu­lent air cur­rents, and cleaned. Impu­ri­ties such as sand, soil or fine par­ti­cles are sep­a­rat­ed using sep­a­ra­tion sieves. Heavy par­ti­cles (eg. small stones, wires or met­al parts) are removed via a heavy mate­r­i­al sep­a­ra­tor. In the sub­se­quent sec­ond clean­ing stage, any fine dust par­ti­cles that are still present are removed. The sec­ond clean­ing stage can be omit­ted for damp mate­ri­als with a low degree of con­t­a­m­i­na­tion. The sys­tem is ful­ly auto­mat­ic. Both clean­ing stages run in par­al­lel and are per­fect­ly coor­di­nat­ed. The sec­ond clean­ing stage can be omit­ted for moist mate­ri­als with a low degree of soil­ing. Sys­tem con­trol is ful­ly auto­mat­ed.

Depend­ing on the degree or type of con­t­a­m­i­na­tion, the DRD sys­tem is used as a stand-alone vari­ant or to opti­mize (wet) wash­ing sys­tems as a pre- or post-clean­ing stage.

material discharge
  • Resid­ual mois­ture up to 2%
  • Resid­ual con­t­a­m­i­na­tion up to less than 0.5%
Material entry
  • Plas­tic regrind/films
  • Dirt (sand, dust, earth, mois­ture) up to max. 25%

DRD pro­cess­ing prin­ci­ple (schemat­ic rep­re­sen­ta­tion)

Discharge contamination
  • air
  • Dust
  • mois­ture
Heavy goods separator
  • small stones
  • Wires, Fe parts, etc.

Single-stage or two-stage?

Dry clean­ing of plas­tic can be done in sev­er­al ways using the DRD prin­ci­ple. The two-stage process dries and cleans at the same time, for exam­ple con­t­a­m­i­nat­ed and moist films. The mate­r­i­al is dried by draw­ing in air from above while heat­ing it. In the dou­ble stage, anoth­er clean­ing cham­ber with­out heat­ing ele­ments can be switched on for just clean­ing. The result: opti­mal clean­ing and dry­ing.

Alter­na­tive­ly, the dry clean­er can also be used with a focus on the actu­al dry­ing and clean­ing at the same time. Mate­r­i­al with resid­ual mois­ture con­tent from the wash­ing sys­tem is dried here and at the same time any wash­ing residue (fines) is removed. The MAS experts will def­i­nite­ly find the opti­mal solu­tion for your area of appli­ca­tion.

Further advantages of our
unique technology

even with mate­ri­als that can­not, should or must not be cleaned wet

sig­nif­i­cant cost sav­ings com­pared to con­ven­tion­al wet clean­ing sys­tems

sig­nif­i­cant­ly greater dry­ing of plas­tics and oth­er mate­ri­als than with con­ven­tion­al wash­ing sys­tems

can be used for sheets, fleece, big bags (such as plas­tic cement bags), as well as arti­fi­cial turf or dia­per recy­cling (pro­duc­tion waste)

hard­ly any main­te­nance required thanks to high sta­bil­i­ty • Sim­ple oper­a­tion: under­stand­able, intu­itive sys­tem

seam­less and effec­tive inte­gra­tion into exist­ing process­es and sys­tems

min­i­mizes wear on the screw and bar­rel in the screw in the extrud­er

avail­able in dif­fer­ent sizes

WHAT OUR CUSTOMERS SAY

Low maintenance
dry cleaning machine
secure

The com­bined dry­ing and clean­ing of the DRD dry clean­ing machine from MAS cleans holis­ti­cal­ly and reli­ably, gen­tly and at the same time in a ver­sa­tile man­ner. Our experts will advise you on the var­i­ous pos­si­ble appli­ca­tions and find the right solu­tion for new and exist­ing sys­tems.
We look for­ward to your enquiry!

What is MAS?

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

WOLFGANG KUMPFHUBER

Area Sales Manager

Estera
JAMROZEK

Area Sales Manager

Ivica
Radic

Area Sales Manager

Michael
Wöger

Area Sales Manager

Thomas
Lehner

Area Sales Manager

CONTACT US

Do you have ques­tions for us and our com­pa­ny? Then get in touch.