MAS process-operated CDF
melt filtration

Efficient. Material-conserving. Durable.

With the CDF melt fil­ter, MAS is set­ting new stan­dards in the fil­tra­tion of heav­i­ly con­t­a­m­i­nat­ed plas­tics. The intel­li­gent, ful­ly process-con­trolled melt fil­tra­tion auto­mat­i­cal­ly adjusts to the sup­plied mate­r­i­al and reacts in real time to chang­ing degrees of con­t­a­m­i­na­tion.

The melt fil­ter cleans even heav­i­ly con­t­a­m­i­nat­ed plas­tics in the poly­olefin range, oper­at­ing con­tin­u­ous­ly and fil­ter­ing out even the small­est and most lubri­cat­ing residues, such as dust, stones, and sheet con­t­a­m­i­na­tion. Dis­cov­er the effi­cient, mate­r­i­al-sav­ing, and long-last­ing solu­tion in melt fil­tra­tion from MAS for your­self!

UNIQUE BENEFITS

Tracking Control

auto­mat­ed adjust­ment of the melt fil­tra­tion para­me­ters and min­i­mized melt loss through inte­grat­ed track­ing con­trol

More filtration options

high-per­for­mance removal of paper, wood, and plas­tic par­ti­cles, as well as dust, stones, and fine sheet residues

Very easy maintenance

quick and effec­tive (with scraper exchange) with­out line down­time

Longer service life

thanks to high-qual­i­ty work­man­ship, process-opti­mized con­trol, and opti­mized screen area

How adaptive melt filtration works

The CDF melt fil­ter from MAS adapts to indi­vid­ual con­di­tions and reacts to the mate­r­i­al sup­plied from the extrud­er and its degree of con­t­a­m­i­na­tion. Unlike oth­er fil­ters, the CDF oper­ates con­tin­u­ous­ly and can be pre­cise­ly con­trolled to the required process point. The melt pres­sure (which is kept con­stant as a result) increas­es the qual­i­ty of the fil­tered mate­r­i­al, ensures less waste, and—thanks to var­i­ous screens and blades—impresses with low-main­te­nance dura­bil­i­ty.

All fac­tors in the process of melt fil­tra­tion can be adjust­ed at any time via the PLC, either man­u­al­ly or auto­mat­i­cal­ly with track­ing con­trol reg­u­la­tion. The fil­ter discs, made of high-qual­i­ty steel, offer a fil­tra­tion fine­ness of 90 μm to 1,000 μm and a large active fil­ter sur­face, ensur­ing high through­put even at par­tic­u­lar­ly low spe­cif­ic val­ues. The melt pres­sure also remains low, increas­ing the ser­vice life of the fil­ter discs. Depend­ing on the degree of con­t­a­m­i­na­tion, the tear-off pres­sure on the blades is increased or decreased to main­tain a con­stant melt pres­sure. Sim­i­lar­ly, the screw dis­charge speed adjusts to the degree of con­t­a­m­i­na­tion of the sup­plied mate­r­i­al. This can also be adjust­ed via the PLC. There are also dif­fer­ent screw geome­tries for dif­fer­ent types and lev­els of con­t­a­m­i­na­tion. The result: min­i­mized melt loss and excep­tion­al pro­duc­tion effi­cien­cy.

Thanks to this adapt­able, mate­r­i­al-friend­ly per­for­mance, the melt fil­tra­tion sys­tem can remove even heavy con­t­a­m­i­nants from poly­olefins that would clog the fil­ter holes in con­ven­tion­al melt fil­ters. This results in a high qual­i­ty of fil­tered mate­r­i­al.

MAS 110

Powerfull.
Innovative.
Big & Compact.

The new MAS 110 extrud­er increas­es through­put and pro­duc­tiv­i­ty when recy­cling and upcy­cling plas­tics — ide­al for larg­er recy­cling and com­pound­ing lines!

NEW

Suitable for any system

The CDF melt fil­ter from MAS is avail­able in var­i­ous designs and fil­ter sizes (CDF 300 and CDF 500‑D). The back pres­sure of the inno­v­a­tive MAS fil­ters scrapes tough mate­ri­als off the plate, which pre­vents deposits and block­ages even with large fil­ter sur­faces. This reduces main­te­nance costs while increas­ing the ser­vice life of the indi­vid­ual com­po­nents. CDF melt fil­tra­tion is installed as stan­dard in MAS sys­tems. Whether and to what extent it runs can be deter­mined indi­vid­u­al­ly at any time and read­just­ed if nec­es­sary. CDF tech­nol­o­gy is also ide­al for retro­fitting exist­ing sys­tems — for exam­ple, as a replace­ment for exist­ing, worn or insuf­fi­cient­ly pow­er­ful fil­ters or for ini­tial instal­la­tion between cus­tomer com­po­nents after extru­sion. All wear and spare parts as well as main­te­nance pack­ages are avail­able direct­ly from MAS.

Further advantages of our unique technology

even with large amounts of con­t­a­m­i­na­tion and high­ly lubri­cat­ing sub­stances

con­sis­tent fil­tra­tion qual­i­ty at low melt pres­sure increas­es the ser­vice life of the fil­ter discs

· sep­a­rate, speed-con­trolled dri­ve for fil­ter discs and the dis­charge screw

high sav­ings and fast amor­ti­za­tion with­in a few years

freely selec­table sizes, inter­change­able and adapt­able depend­ing on the mate­r­i­al quan­ti­ty and degree of con­t­a­m­i­na­tion

up to 4,000 kg/h pos­si­ble depend­ing on vis­cos­i­ty, degree of con­t­a­m­i­na­tion, and fil­tra­tion fine­ness

under­stand­able, intu­itive sys­tem

all knives, fil­ter sur­faces, and oth­er spare parts avail­able from MAS, also as com­plete replace­ment pack­ages

Get your automatic adaptive CDF melt filter

Con­tin­u­ous oper­a­tion, full automa­tion, and the best melt qual­i­ty make the inno­v­a­tive melt fil­tra­tion from MAS the first choice for fil­ter­ing heav­i­ly con­t­a­m­i­nat­ed plas­tics. Our experts will be hap­py to advise you on the var­i­ous pos­si­ble appli­ca­tions and find the right solu­tion for new and exist­ing sys­tems. We look for­ward to your inquiry!

WHAT OUR CUSTOMERS SAY

MAS — MEDIA CORNER

ENGAGING. INSPIRING. MULTIMEDIA.

Dis­cov­er exclu­sive insights, expert inter­views, and engag­ing videos that show­case MAS tech­nolo­gies, inno­va­tions, and achieve­ments all in one place.

Stay con­nect­ed with the fore­front of upcy­cling and recy­cling inno­va­tion.

About MAS

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world now ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

Get in touch with us

WOLFGANG KUMPFHUBER

Area Sales Manager

Estera Jamrozek

Area Sales Manager

Ivica Radic

Area Sales Manager

Michael Wöber

Area Sales Manager

Thomas Lehner

Area Sales Manager