MAS 110: The new generation of extruders from MAS - compact and powerful at the same time.

Process-operated CDF melt filtration from MAS

Efficient. Material-conserving. Durable.

With the CDF melt fil­ter, MAS is set­ting new stan­dards in the fil­tra­tion of heav­i­ly con­t­a­m­i­nat­ed plas­tics. The intel­li­gent, ful­ly process-con­trolled melt fil­tra­tion auto­mat­i­cal­ly adjusts to the sup­plied mate­r­i­al and reacts in real time to chang­ing degrees of con­t­a­m­i­na­tion.

The melt fil­ter cleans even heav­i­ly con­t­a­m­i­nat­ed plas­tics in the poly­olefin range, oper­at­ing con­tin­u­ous­ly and fil­ter­ing out even the small­est and most lubri­cat­ing residues, such as dust, stones, and sheet con­t­a­m­i­na­tion. Dis­cov­er the effi­cient, mate­r­i­al-sav­ing, and long-last­ing solu­tion in melt fil­tra­tion from MAS for your­self!

UNIQUE BENEFITS

Tracking Control

auto­mat­ed adjust­ment of the melt fil­tra­tion para­me­ters and min­i­mized melt loss through inte­grat­ed track­ing con­trol

More filtration options

high-per­for­mance removal of paper, wood, and plas­tic par­ti­cles, as well as dust, stones, and fine sheet residues

Very easy maintenance

quick and effec­tive (with scraper exchange) with­out line down­time

Longer service life

thanks to high-qual­i­ty work­man­ship, process-opti­mized con­trol, and opti­mized screen area

How adaptive melt filtration works

The CDF melt fil­ter from MAS adapts to indi­vid­ual con­di­tions and reacts to the mate­r­i­al sup­plied from the extrud­er and its degree of con­t­a­m­i­na­tion. Unlike oth­er fil­ters, the CDF oper­ates con­tin­u­ous­ly and can be pre­cise­ly con­trolled to the required process point. The melt pres­sure (which is kept con­stant as a result) increas­es the qual­i­ty of the fil­tered mate­r­i­al, ensures less waste, and—thanks to var­i­ous screens and blades—impresses with low-main­te­nance dura­bil­i­ty.

All fac­tors in the process of melt fil­tra­tion can be adjust­ed at any time via the PLC, either man­u­al­ly or auto­mat­i­cal­ly with track­ing con­trol reg­u­la­tion. The fil­ter discs, made of high-qual­i­ty steel, offer a fil­tra­tion fine­ness of 90 μm to 1,000 μm and a large active fil­ter sur­face, ensur­ing high through­put even at par­tic­u­lar­ly low spe­cif­ic val­ues. The melt pres­sure also remains low, increas­ing the ser­vice life of the fil­ter discs. Depend­ing on the degree of con­t­a­m­i­na­tion, the tear-off pres­sure on the blades is increased or decreased to main­tain a con­stant melt pres­sure. Sim­i­lar­ly, the screw dis­charge speed adjusts to the degree of con­t­a­m­i­na­tion of the sup­plied mate­r­i­al. This can also be adjust­ed via the PLC. There are also dif­fer­ent screw geome­tries for dif­fer­ent types and lev­els of con­t­a­m­i­na­tion. The result: min­i­mized melt loss and excep­tion­al pro­duc­tion effi­cien­cy.

Thanks to this adapt­able, mate­r­i­al-friend­ly per­for­mance, the melt fil­tra­tion sys­tem can remove even heavy con­t­a­m­i­nants from poly­olefins that would clog the fil­ter holes in con­ven­tion­al melt fil­ters. This results in a high qual­i­ty of fil­tered mate­r­i­al.

MAS 110

Powerfull.
Innovative.
Big & Compact.

The new MAS 110 extrud­er increas­es through­put and pro­duc­tiv­i­ty when recy­cling and upcy­cling plas­tics — ide­al for larg­er recy­cling and com­pound­ing plants.

Für jede Anlage geeignet

Der Schmelze­filter CDF von MAS ist in ver­schiede­nen Aus­führun­gen und Fil­ter­größen (CDF 300 und CDF 500‑D) erhältlich. Durch den Gegen­druck der inno­v­a­tiv­en MAS-Fil­ter wer­den zähe Mate­ri­alien von der Plat­te abgesch­abt, was selb­st bei großen Fil­ter­flächen Ablagerun­gen und Ver­stop­fun­gen ver­hin­dert. Dadurch reduziert sich der Wartungsaufwand bei gle­ichzeit­ig erhöhter Lebens­dauer der einzel­nen Kom­po­nen­ten. Die CDF-Schmelze­filtra­tion wird serien­mäßig in MAS-Anla­gen einge­baut. Ob und wie stark diese mitläuft, kann jed­erzeit indi­vidu­ell fest­gelegt und bei Bedarf nachjustiert wer­den. Zudem bietet sich die CDF-Tech­nolo­gie für die Nachrüs­tung beste­hen­der Anla­gen an – beispiel­sweise als Ersatz beste­hen­der, abgenutzter oder nicht aus­re­ichend leis­tungsstark­er Fil­ter oder zum erst­ma­li­gen Ein­bau zwis­chen Kun­den­bauteilen nach der Extru­sion. Sämtliche Ver­schleiß- und Ersatzteile sowie Wartungspakete sind direkt bei MAS erhältlich.

Further advantages of our unique technology

even with large amounts of con­t­a­m­i­na­tion and high­ly lubri­cat­ing sub­stances

con­sis­tent fil­tra­tion qual­i­ty at low melt pres­sure increas­es the ser­vice life of the fil­ter discs

· sep­a­rate, speed-con­trolled dri­ve for fil­ter discs and the dis­charge screw

high sav­ings and fast amor­ti­za­tion with­in a few years

freely selec­table sizes, inter­change­able and adapt­able depend­ing on the mate­r­i­al quan­ti­ty and degree of con­t­a­m­i­na­tion

up to 4,000 kg/h pos­si­ble depend­ing on vis­cos­i­ty, degree of con­t­a­m­i­na­tion, and fil­tra­tion fine­ness

under­stand­able, intu­itive sys­tem

all knives, fil­ter sur­faces, and oth­er spare parts avail­able from MAS, also as com­plete replace­ment pack­ages

Get your automatic adaptive CDF melt filter

Con­tin­u­ous oper­a­tion, full automa­tion, and the best melt qual­i­ty make the inno­v­a­tive melt fil­tra­tion from MAS the first choice for fil­ter­ing heav­i­ly con­t­a­m­i­nat­ed plas­tics. Our experts will be hap­py to advise you on the var­i­ous pos­si­ble appli­ca­tions and find the right solu­tion for new and exist­ing sys­tems. We look for­ward to your inquiry!

WHAT OUR CUSTOMERS SAY

MAS — Downloadcenter

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Dis­cov­er excit­ing details about our prod­ucts, sys­tems and inno­v­a­tive tech­nolo­gies from Aus­tria.

Secure your deci­sive, free infor­ma­tion advan­tage!

What is MAS?

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world now ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

Get in touch with us

WOLFGANG KUMPFHUBER

Area Sales Manager

Estera Jamrozek

Area Sales Manager

Ivica Radic

Area Sales Manager

Michael Wöber

Area Sales Manager

Thomas Lehner

Area Sales Manager