Process-operated CDF melt filtration from MAS
Efficient. Material-conserving. Durable.
With the CDF melt filter, MAS is setting new standards in the filtration of heavily contaminated plastics. The intelligent, fully process-controlled melt filtration automatically adjusts to the supplied material and reacts in real time to changing degrees of contamination.
The melt filter cleans even heavily contaminated plastics in the polyolefin range, operating continuously and filtering out even the smallest and most lubricating residues, such as dust, stones, and sheet contamination. Discover the efficient, material-saving, and long-lasting solution in melt filtration from MAS for yourself!
UNIQUE BENEFITS
Tracking Control
automated adjustment of the melt filtration parameters and minimized melt loss through integrated tracking control
More filtration options
high-performance removal of paper, wood, and plastic particles, as well as dust, stones, and fine sheet residues
Very easy maintenance
quick and effective (with scraper exchange) without line downtime
Longer service life
thanks to high-quality workmanship, process-optimized control, and optimized screen area
How adaptive melt filtration works
The CDF melt filter from MAS adapts to individual conditions and reacts to the material supplied from the extruder and its degree of contamination. Unlike other filters, the CDF operates continuously and can be precisely controlled to the required process point. The melt pressure (which is kept constant as a result) increases the quality of the filtered material, ensures less waste, and—thanks to various screens and blades—impresses with low-maintenance durability.
All factors in the process of melt filtration can be adjusted at any time via the PLC, either manually or automatically with tracking control regulation. The filter discs, made of high-quality steel, offer a filtration fineness of 90 μm to 1,000 μm and a large active filter surface, ensuring high throughput even at particularly low specific values. The melt pressure also remains low, increasing the service life of the filter discs. Depending on the degree of contamination, the tear-off pressure on the blades is increased or decreased to maintain a constant melt pressure. Similarly, the screw discharge speed adjusts to the degree of contamination of the supplied material. This can also be adjusted via the PLC. There are also different screw geometries for different types and levels of contamination. The result: minimized melt loss and exceptional production efficiency.
Thanks to this adaptable, material-friendly performance, the melt filtration system can remove even heavy contaminants from polyolefins that would clog the filter holes in conventional melt filters. This results in a high quality of filtered material.
MAS 110
Powerfull.
Innovative.
Big & Compact.
The new MAS 110 extruder increases throughput and productivity when recycling and upcycling plastics — ideal for larger recycling and compounding plants.
Für jede Anlage geeignet
Der Schmelzefilter CDF von MAS ist in verschiedenen Ausführungen und Filtergrößen (CDF 300 und CDF 500‑D) erhältlich. Durch den Gegendruck der innovativen MAS-Filter werden zähe Materialien von der Platte abgeschabt, was selbst bei großen Filterflächen Ablagerungen und Verstopfungen verhindert. Dadurch reduziert sich der Wartungsaufwand bei gleichzeitig erhöhter Lebensdauer der einzelnen Komponenten. Die CDF-Schmelzefiltration wird serienmäßig in MAS-Anlagen eingebaut. Ob und wie stark diese mitläuft, kann jederzeit individuell festgelegt und bei Bedarf nachjustiert werden. Zudem bietet sich die CDF-Technologie für die Nachrüstung bestehender Anlagen an – beispielsweise als Ersatz bestehender, abgenutzter oder nicht ausreichend leistungsstarker Filter oder zum erstmaligen Einbau zwischen Kundenbauteilen nach der Extrusion. Sämtliche Verschleiß- und Ersatzteile sowie Wartungspakete sind direkt bei MAS erhältlich.
Further advantages of our unique technology
even with large amounts of contamination and highly lubricating substances
consistent filtration quality at low melt pressure increases the service life of the filter discs
· separate, speed-controlled drive for filter discs and the discharge screw
high savings and fast amortization within a few years
freely selectable sizes, interchangeable and adaptable depending on the material quantity and degree of contamination
up to 4,000 kg/h possible depending on viscosity, degree of contamination, and filtration fineness
understandable, intuitive system
all knives, filter surfaces, and other spare parts available from MAS, also as complete replacement packages
Get your automatic adaptive CDF melt filter
Continuous operation, full automation, and the best melt quality make the innovative melt filtration from MAS the first choice for filtering heavily contaminated plastics. Our experts will be happy to advise you on the various possible applications and find the right solution for new and existing systems. We look forward to your inquiry!
WHAT OUR CUSTOMERS SAY
“The conical shape is very advantageous when melting the material, where with little shear and very short dwell time, the material is damaged as little as possible”

“We always have to try to buy as good as possible to produce top quality regranulate. And we do that with the technology we bought from MAS.”

Fatra was satisfied with the MAS cooperation, the possibility of tests before ordering with, MAS innovative solutions and the final production performance achieved.

The Twin Screw Extruder from MAS is an engineering feat in the field of plastics recycling. Coupled with the superb performance of the Continuous Disc Filtration easily makes it the best recycling system in the world. Truly a masterpiece.

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What is MAS?
Founded by recycling pioneer Helmuth Schulz in 2006, the company is revolutionizing the exceedingly high quality standards of twin-screw extruders for the recycling industry. MAS masters the challenges of modern recycling and upcycling requirements thanks to its patented technology and became an international driver of innovation in no time. Customers around the world now benefit from environmentally friendly added value while saving energy and resources.

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