TWIN-SCREW EXTRUDER
MAS

THE CONICAL
RECYCLING MARVEL

The MAS twin screw was devel­oped specif­i­cal­ly for deploy­ment in recy­cling and achieves its full poten­tial in the upcy­cling sec­tor. Flex­i­ble, resource-effi­cient twin-screw extrud­ers ensure the envi­ron­men­tal­ly friend­ly pro­cess­ing of recy­clable plas­tics frac­tions and the high­est qual­i­ty of the result­ing gran­u­late.

The proven MAS inno­va­tion is now used more than 200 times world­wide and gen­er­ates high-qual­i­ty mate­r­i­al for the impor­tant recy­cling cycle. Expe­ri­ence top-lev­el engi­neer­ing.

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UNIQUE BENEFITS

Security of investment:

Sim­ple adap­tion of the flex­i­ble, inno­v­a­tive sys­tem to com­mer­cial changes

Adaptability:

The sys­tem can be mod­i­fied due to sim­ple adap­tion to dif­fer­ent mate­r­i­al frac­tions, there­by guar­an­tee­ing com­mer­cial flex­i­bil­i­ty.

Resource efficiency:

Tar­get­ed and there­fore reduced ener­gy input along the pro­cess­ing unit thanks to air cool­ing in the dis­charge area

Low consumption:

CO2- reduc­tion thanks to rev­o­lu­tion­ary process tech­nol­o­gy

Simple operation:

Reli­able and user-friend­ly han­dling thanks to log­i­cal­ly designed touch pan­el

OPTIMIZED
EXTRUSION PROCESS

Con­ven­tion­al twin-screw extrud­ers are fre­quent­ly con­vert­ed and con­fig­ured for use in recy­cling. MAS extrud­ers were devel­oped specif­i­cal­ly for this very pur­pose and are a tai­lor-made and future-proof solu­tion for twin-screw extru­sion in the world of recy­cling. The inno­v­a­tive, patent­ed MAS tech­nol­o­gy unites the excel­lent homog­e­niza­tion and degassing per­for­mance of co-rotat­ing twin-screw extrud­ers with robust mechan­i­cal engi­neer­ing and a broad range of appli­ca­tions for a wide vari­ety of recy­cling frac­tions to per­fec­tion. The patent­ed con­i­cal co-rotat­ing design of the process unit fea­tures a large feed open­ing. This means the extrud­er has a larg­er feed vol­ume and can reli­ably col­lect light mate­r­i­al frac­tions at low screw dri­ve. The increas­ing­ly small­er diam­e­ter results in increas­ing­ly slow­er cir­cum­fer­en­tial speeds toward the dis­charge, and thus low­er shear and more envi­ron­men­tal­ly friend­ly plas­tics pro­cess­ing.

This opti­mal bal­ance of con­i­cal process unit, faster pro­cess­ing, short­er reten­tion time, and low­er cone rev­o­lu­tions increas­es the spe­cif­ic through­put vol­ume and reduces ener­gy con­sump­tion. Unde­sired byprod­ucts, gasses, and odors are reduced to an absolute min­i­mum. The result is con­sid­er­ably more usable high-qual­i­ty gran­u­late for the recy­cling and upcy­cling cycle.

OPTIMIZED
EXTRUSION PROCESS

Con­ven­tion­al twin-screw extrud­ers are fre­quent­ly con­vert­ed and con­fig­ured for use in recy­cling. MAS extrud­ers were devel­oped specif­i­cal­ly for this very pur­pose and are a tai­lor-made and future-proof solu­tion for twin-screw extru­sion in the world of recy­cling. The inno­v­a­tive, patent­ed MAS tech­nol­o­gy unites the excel­lent homog­e­niza­tion and degassing per­for­mance of co-rotat­ing twin-screw extrud­ers with robust mechan­i­cal engi­neer­ing and a broad range of appli­ca­tions for a wide vari­ety of recy­cling frac­tions to per­fec­tion. The patent­ed con­i­cal co-rotat­ing design of the process unit fea­tures a large feed open­ing. This means the extrud­er has a larg­er feed vol­ume and can reli­ably col­lect light mate­r­i­al frac­tions at low screw dri­ve. The increas­ing­ly small­er diam­e­ter results in increas­ing­ly slow­er cir­cum­fer­en­tial speeds toward the dis­charge, and thus low­er shear and more envi­ron­men­tal­ly friend­ly plas­tics pro­cess­ing.

This opti­mal bal­ance of con­i­cal process unit, faster pro­cess­ing, short­er reten­tion time, and low­er cone rev­o­lu­tions increas­es the spe­cif­ic through­put vol­ume and reduces ener­gy con­sump­tion. Unde­sired byprod­ucts, gasses, and odors are reduced to an absolute min­i­mum. The result is con­sid­er­ably more usable high-qual­i­ty gran­u­late for the recy­cling and upcy­cling cycle.

The twin-screw extruder
in deployment

The inno­v­a­tive MAS extru­sion sys­tem is used in the pro­cess­ing of dif­fer­ent plas­tics frac­tions, such as mate­ri­als of the low­est bulk den­si­ty, mill mate­ri­als, flakes, new prod­ucts, and fibers. Addi­tives, fill­ing mate­ri­als, and fibers can be added direct­ly via the feed open­ing with­out com­pli­cat­ed and high-main­te­nance side dos­ing. This means:

  • Joint recy­cling and com­pound­ing of sev­er­al prod­ucts (e.g., LLDPE with LDPE, sheets with mill mate­ri­als)

  • High­er-qual­i­ty gran­u­la­tion of sheets com­pared to con­ven­tion­al extrud­ers

  • Mate­r­i­al inclu­sions (e.g., glue on sheets) are removed com­plete­ly to ensure max­i­mum prod­uct puri­ty

  • Con­sid­er­ably high­er recy­cling ratio and bet­ter qual­i­ty pos­si­ble for PET

  • No mate­r­i­al back-up at the feed thanks to con­i­cal con­struc­tion

Low maintenance
design

The con­i­cal con­struc­tion facil­i­tates gen­er­ous­ly dimen­sioned screw bear­ing and a mas­sive screw con­struc­tion while keep­ing the machine’s dimen­sions com­pact. Flex­i­ble con­ver­sions of exist­ing sys­tems are pos­si­ble with­out any loss of qual­i­ty or func­tion­al­i­ty.

At the same time, the twin-screw extrud­er stands out due to its com­par­a­tive­ly low wear and tear and its easy main­te­nance. MAS screws con­sist of sev­er­al ele­ments that can be replaced indi­vid­u­al­ly. The extru­sion sys­tem fea­tures state-of-the-art tech­nol­o­gy even after repairs and replace­ments thanks to ongo­ing, cer­ti­fied inno­va­tion and fur­ther devel­op­ment.

Calculate
energy savings

Cal­cu­late the ener­gy sav­ings that can be achieved in com­par­i­son to stan­dard extru­sion solu­tions in an inter­ac­tive man­ner and find out how our upcy­cling tech­nolo­gies pro­vide high­er qual­i­ty and reduce the pay­back peri­od of your invest­ment. Enter your ener­gy and con­sump­tion data into the ener­gy cal­cu­la­tor and see the dif­fer­ence! Enter your ener­gy and con­sump­tion data into the ener­gy cal­cu­la­tor and see the dif­fer­ence!

Ener­gy Price
per KwH (EUR)
Out­put
Kg/H
Work­ing Houer
Per Year
Input


Extrud­er
Ener­gy Cons.
KwH/KG
Ener­gy Price
per KwH (EUR)
Out­put
Kg/H
Work­ing Houer
Per Year
Out­put
Kg/Year
Total Ener­gy
Cosump­tion KwH
Total Costs for
Elec­tri­cal Ener­gy
MAS — extrud­er
sin­gle screw ecx­trud­er


KWH
€ EURO
Ener­gy Saving/Year
Cost Sav­ing / Year


Other benefits of
our patented technology

Con­sid­er­ably larg­er feed vol­ume than con­ven­tion­al screw extrud­ers

No mate­r­i­al back-up thanks to con­i­cal design

Even at low screw speed

Improved gran­u­late with con­sid­er­ably reduced gas pock­ets
when pro­cess­ing heav­i­ly printed/metalized sheets

Excel­lent homog­e­niza­tion and
com­pound­ing prop­er­ties

Low shear veloc­i­ty and low melt­ing tem­per­a­ture

Short and con­i­cal process unit only requires air cool­ing of the cylin­der in the dis­charge area

Smooth replace­ment of com­po­nents and easy sys­tem upgrade, e.g., into a com­pound sys­tem or an upgrade sys­tem

Very short over­all length at large out­put

Con­sid­er­ably less wear and tear and eas­i­er main­te­nance

WHAT OUR CUSTOMERS SAY

Get your extruder with
added value

Are you look­ing for a twin-screw extrud­er for your busi­ness? Our extru­sion experts will advise you from the plan­ning and con­cep­tu­al design of com­plete­ly new extrud­er sys­tems to upgrad­ing or retro­fitting exist­ing sys­tems. We are look­ing for­ward to your inquiry!

What is MAS?

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world now ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

WOLFGANG KUMPFHUBER

Area Sales Manager

Estera
JAMROZEK

Area Sales Manager

Ivica
Radic

Area Sales Manager

Michael
Wöger

Area Sales Manager

Thomas
Lehner

Area Sales Manager

CONTACT US

Do you have ques­tions for us and our com­pa­ny? Then get in touch.