TWIN SCREW EXTRUDER
MAS
THE CONICAL
EXTRUSION MIRACLE
The MAS twin screw was developed specifically for deployment in recycling and achieves its full potential in the upcycling sector. Flexible, resource-efficient twin-screw extruders ensure the environmentally friendly processing of recyclable plastics fractions and the highest quality of the resulting granulate.
The proven MAS innovation is now used more than 200 times worldwide and generates high-quality material for the important recycling cycle. Experience top-level engineering.
UNIQUE BENEFITS
Security of investment:
Simple adaption of the flexible, innovative system to commercial changes
Adaptability:
The system can be modified due to simple adaption to different material fractions, thereby guaranteeing commercial flexibility.
Resource efficiency:
Targeted and therefore reduced energy input along the processing unit thanks to air cooling in the discharge area
Low consumption:
CO2-Reduktion dank revolutionärer Verfahrenstechnik
Simple operation:
Reliable and user-friendly handling thanks to logically designed touch panel
MAS 110
Powerfull.
Innovative.
Big & Compact.
The new MAS 110 extruder increases throughput and productivity when recycling and upcycling plastics — ideal for larger recycling and compounding plants.
OPTIMIZED
EXTRUSION PROCESS
Conventional twin-screw extruders are frequently converted and configured for use in recycling. MAS extruders were developed specifically for this very purpose and are a tailor-made and future-proof solution for twin-screw extrusion in the world of recycling. The innovative, patented MAS technology unites the excellent homogenization and degassing performance of co-rotating twin-screw extruders with robust mechanical engineering and a broad range of applications for a wide variety of recycling fractions to perfection. The patented conical co-rotating design of the process unit features a large feed opening. This means the extruder has a larger feed volume and can reliably collect light material fractions at low screw drive. The increasingly smaller diameter results in increasingly slower circumferential speeds toward the discharge, and thus lower shear and more environmentally friendly plastics processing.
This optimal balance of conical process unit, faster processing, shorter retention time, and lower cone revolutions increases the specific throughput volume and reduces energy consumption. Undesired byproducts, gasses, and odors are reduced to an absolute minimum. The result is considerably more usable high-quality granulate for the recycling and upcycling cycle.
The twin-screw extruder
in use
- Joint recycling and compounding of several products (e.g., LLDPE with LDPE, sheets with mill materials)
- Higher-quality granulation of sheets compared to conventional extruders
- Material inclusions (e.g., glue on sheets) are removed completely to ensure maximum product purity
- Considerably higher recycling ratio and better quality possible for PET
- No material back-up at the feed thanks to conical construction
Low maintenance
design
The conical construction facilitates generously dimensioned screw bearing and a massive screw construction while keeping the machine’s dimensions compact. Flexible conversions of existing systems are possible without any loss of quality or functionality.
At the same time, the twin-screw extruder stands out due to its comparatively low wear and tear and its easy maintenance. MAS screws consist of several elements that can be replaced individually. The extrusion system features state-of-the-art technology even after repairs and replacements thanks to ongoing, certified innovation and further development.
Energy saving
Calculate
Calculate the energy savings that can be achieved in comparison to standard extrusion solutions in an interactive manner and find out how our upcycling technologies provide higher quality and reduce the payback period of your investment. Enter your energy and consumption data into the energy calculator and see the difference! Enter your energy and consumption data into the energy calculator and see the difference!
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Further upgrade benefits at a glance
Considerably larger feed volume than conventional screw extruders
No material back-up thanks to conical design
Even at low screw speed
Better granulate with significantly fewer gas inclusions
for heavily printed / metallised films
excellent homogenisation and
compounding properties
Low shear velocity and low melting temperature
Short and conical process unit only requires air cooling of the cylinder in the discharge area
Smooth replacement of components and easy system upgrade, e.g., into a compound system or an upgrade system
Very short overall length at large output
Considerably less wear and tear and easier maintenance
WHAT OUR CUSTOMERS SAY
“The conical shape is very advantageous when melting the material, where with little shear and very short dwell time, the material is damaged as little as possible”
“We always have to try to buy as good as possible to produce top quality regranulate. And we do that with the technology we bought from MAS.”
Fatra was satisfied with the MAS cooperation, the possibility of tests before ordering with, MAS innovative solutions and the final production performance achieved.
The Twin Screw Extruder from MAS is an engineering feat in the field of plastics recycling. Coupled with the superb performance of the Continuous Disc Filtration easily makes it the best recycling system in the world. Truly a masterpiece.
Extruder with
secure added value
Are you looking for a twin-screw extruder for your business? Our extrusion experts will advise you from the planning and conceptual design of completely new extruder systems to upgrading or retrofitting existing systems. We are looking forward to your inquiry!
What is MAS?
Founded by recycling pioneer Helmuth Schulz in 2006, the company is revolutionizing the exceedingly high quality standards of twin-screw extruders for the recycling industry. MAS masters the challenges of modern recycling and upcycling requirements thanks to its patented technology and became an international driver of innovation in no time. Customers around the world now benefit from environmentally friendly added value while saving energy and resources.
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